Our Products

Servo Voltage Stabilizers

Rectifiers

Distribution Transformer

Isolation Transformer

Control Panel

AVC Inner View

Carbon Roller

Advantages:

  • Power Saving (Reduction in Power Bills)
  • Reduction in Breakdown of Electrical/Electronic Equipments
  • Reduction in MDI
  • Improvements in Power Factor (at Higher Voltage)
  • Uniform Quality/Lesser Tripping
  • Improvement in Quality of End Products
  • Better Efficiency in Plant
  • Immeasurable benefits
  • Depreciations per Income Tax Act (In India Only)
Input VoltageCurrentKVAPF
4007.5 A5.20.8
42511% More18% More0.7
43519% More28% More0.61
44526% More38% More0.57

Effect on 5HP Motor

Automatic Voltage Controller/Servo Controlled Voltage Stabilizer

Description of Servo Controlled Automatic Voltage Controller:

K.s. Power's Servo Stabilizer is manufactured as per standard quality rules and primarily consists of the following:

1. Linear Plus/Minus Type Vertical Rolling Contact Voltage Regulator

In our regulator we are using heavy section of electrolytic grade rectangular copper trip instead of copper wire to minimize the losses & increase the efficiency of equipment. We are also using self lubricating Carbon Roller Assemblies instead of ordinary Carbon Brushes which offers more reliability and trouble free performance of the equipment.

2. Double Wound Buck/Boost Type Series Transformers

In our Buck/Boost Transformer we are using CRGO lamination to minimize iron and coils of Buck/Boost Transformer are wound with heavy section of multi strips electrolytic copper to minimize copper losses for getting better efficiency of the equipment.

3. Electronic Control Circuit and Meter Panel

K.S. Power's Automatic Voltage Controller consists of very simple electronic control circuit for monitoring and controlling voltage, repair and maintenance of which is very easy. The regulator and Buck/Boost transformer are oil cooled, housed in same or separate sheet steel tanks. Radiators are provided for effective cooling. The coils of voltage regulator & Buck/Boost Transformers are vacuum impregnated and oven dried as per IS.

VoltageCurrentWattsLuminous IntensityLife in Hours
2000.2554 W6902000
2300.2660 W7101000
2400.2765 W-8.3% More820575
2500.2870.6-17.6% More943338
2600.2975.4-25.6% More1073200
2700.3183.4-39% More1213100

Effect of High Voltage On 60 Watt Bulb

Automatic Voltage Controller/Servo Controlled Voltage Stabilizer

Description of Servo Controlled Automatic Voltage Controller:

Loss Comparison of K.S. Power's Mark Regulator & Conventional Make Regulator

CapacityK.S. Power Make Roller Type Regulator LossesConventional Make Carbon Brush Type Dimmerstat Losses
60 A575 W1050 W
75 A730 W2055 W
100 A900 W3105 W

Table below gives approximate quantitative advantages of Automatic Voltage Controller at various fluctuation levels:

% Reduction in Breakdown Possible
Input Voltage Variation
Motor Load Below 10 HPLighting LoadApprox. Power
Motor Load Below 10 HP
Saving Possible
Lighting Load
380-400 VoltsNilNilNilNil & No Servo
Stabilizer Require
380-420 Volts5%10%3%5%
380-440 Volts10%20%5%10%
360-460 Volts40%40%7%20%
360-480 Volts60%60%10%30%
340-500 Volts80%80%15%37%

Rectifier is equipment that converts AC into DC supply. K.S. Power's make Silicon Rectifiers are widely used in Electroplating, Anodizing, Hydrogenation and all other electrochemical process. These are tailoring made, covering a wide range from 500 Amps to 20000 Amps at different output DC voltage as per requirement.

Brief Specification

  • Input Voltage: 380-440 Volts, 3 Phase 50Hz, AC supply or any other voltage.
  • Output Voltage: Fixed rated maximum DC voltage or variable from zero to maximum rated voltage.
  • Output Current: Rated Maximum DC current.
  • Temperature Rise: Less than 45 Degree C above ambient at the top of the oil.
  • Efficiency: Depends on voltage current rating of rectifier.
  • Ripple Content: Less than 5%.
  • Insulation: 'A' class for oil cooled.

Salient Features:

  • Designed for 100% Continuous Duty Cycle
  • Compact Design for Space Saving
  • Lesser Power Consumption
  • Negligible Maintenance
  • Tested at each & every stage manufacturing
  • Liberal Design & Rigorous Testing
  • Equipment enables trouble free service for long life

Why Regulator Control is superior to Thyristorised Control is Rectifier

  • In plating application the regulator is better & technology is adopted in Germany and Europe because of as explained in advantages.
  • Other manufacturers of rectifiers have shifted to thyristors because they do not have the technology of rolling carbon in advantages.
  • Manufacturers of rectifiersclaim that thyristors controlled rectifiers have less than regulator. They compare thyristor with sliding carbon type regulator. In our case their claim is not true. We use vertical coil type rolling carbon regulator. The copper section is three times so the losses are almost 1/6 or 20%.
  • In our regulator the roller move on both sides of the coil to give +- 440V or +- 254V output. We design the rectifier in 'Q' connection in which the regulator current is half the line current so losses are less and life is much more.

Starting Circuitry

K.S. Power Rectifiers are designed for 3 phase 50 Hz AC input supply & are available for operations at any voltage between 380 and 400 volts, in India but can be designed for 60 Hz AC and any other voltage available. It is recommended that the input to the rectifier should be connected through a proper protective device to provide positive protection to personnel and the system, in the event of maintenance or in case a fault occurs.

DC OUTPUT CONTROL

The function of the variable output controls is to control the voltage or current or its operating range by varying input voltage to the main transformer primary. The DC output voltage variation is achieved sleeplessly 0-100% by means of an ON LOAD roller type K.S. Power make voltage regulator.

Rectifier with Detachable Radiators:

  • OTI
  • OIL POCKET
  • OIL LEVEL
  • RADIATORS
  • OIL CIRCULATION PUMP
  • BUS BARS
  • SILICA GEL BREATHER
  • BUTTERLFY VALVES
  • EARTHING TERMINALS
  • OIL DRAIN VALVE
  • UNI DIRCITONAL WHEELS
  • WINDOW FOR DIODES
  • OIL TANK INICATOR
  • LIFTING LUGS

Product Range

Power & Distribution Transformers 8 KVA to 5000 KVA in 11 & 33 KV voltage class.

Standards

K.S. Power transformers are designed and tested as per IS: 2026, BS-171, IEC-76 & IEC-726.

Vector Group

Transformer will be connected as per vector group reference Dyn 11.Other vector groups can be offered as per specific requirements.

Terminal Arrangement

Cables are designed for a maximum temperature rise of 50/55 degree C of oil/winding. Lower temperature rise can be offered on request.

Core

The core is considered from low loss, cold rolled, grain oriented, annealed laminations of electrical sheer steel conforming to the international standards. Special frame is built in-house for clamping the core to reduce the magnetic noise as well as making the whole structure rigid and robust.

Windings

Coils are wound with electrolysis high conductivity paper covered or synthetic enameled copper conductors. Coiling ducts are provided to keep the hot spot temperature as low as possible. Coils are dried in electric ovens. Rigid connection support and coil clamping is provided to ensure high short circuit strength.

Insulation

Recompressed board, Parmali board and Japanese insulation paper of best quality in used.

Tapping

Off Circuit Tap Changing Switch Tapings from +5% to -5% in steps 2.5% for HV variation or as per customer's requirements.

Standard Tap Changer

Tapping range as per specific requirements can be offered. OLTC for remote , auto, parallel operation can also be offered.